Viscous Filling Machine
Bhavani Engineering Works’ Viscous Filling Machine is a robust and high-performance solution specially designed for accurate filling of thick, semi-viscous, and highly viscous products. This advanced Viscous Filling Machine is engineered with precision filling technology to ensure consistent output, accurate dosing, and minimal product wastage, even when handling challenging and dense materials such as creams, gels, pastes, sauces, oils, adhesives, and chemical compounds.
The machine features a heavy-duty stainless steel structure with a fully enclosed and hygienic design, making the Viscous Filling Machine highly suitable for industries that demand strict quality, safety, and hygiene standards. All product contact parts are manufactured using high-grade stainless steel to ensure corrosion resistance, durability, and compliance with industrial hygiene requirements. This makes it ideal for pharmaceutical, cosmetic, food processing, chemical, and lubricant industries.
Equipped with an advanced PLC-based control system integrated with a modern touch screen HMI, the Viscous Filling Machine offers easy and user-friendly operation. Operators can conveniently adjust filling speed, set volume parameters, store multiple product recipes, and monitor real-time production data. This intelligent control system ensures smooth operation and reduces manual intervention, improving overall productivity and efficiency.
One of the key strengths of this Viscous Filling Machine is its ability to handle different viscosity levels without compromising accuracy or speed. Whether the product is highly thick or moderately viscous, the machine delivers uniform filling performance across all containers. This ensures consistent product quality and enhances customer satisfaction.
The machine is designed for continuous production environments, offering stable performance even during long operating hours. Its strong mechanical structure minimizes vibration and ensures smooth functioning, making the Viscous Filling Machine highly reliable for large-scale industrial applications.
In addition, the machine supports easy maintenance and quick changeover between different product batches, reducing downtime and increasing production flexibility. Its ergonomic and compact design helps optimize floor space while maintaining high operational efficiency, making it suitable for modern manufacturing facilities.
The Viscous Filling Machine is widely used in industries such as cosmetics (creams, lotions, gels), food processing (sauces, honey, pastes), pharmaceuticals (ointments, syrups), and chemical industries (adhesives, lubricants, industrial gels). Its versatility makes it a valuable asset for manufacturers dealing with multiple product types.
Bhavani Engineering Works delivers a highly efficient and durable Viscous Filling Machine that combines accuracy, speed, hygiene, and advanced automation technology. It is an ideal solution for industries looking to improve production efficiency, reduce wastage, and achieve consistent filling quality in high-viscosity applications.
- Designed for High Viscosity & Semi-Viscous Products
- Accurate Volumetric / Piston-Based Filling System
- Anti-Drip Nozzles for Clean & Spill-Free Operation
- PLC Controlled System with User-Friendly HMI
- No Bottle – No Fill Mechanism
- Stainless Steel (SS 304 / SS 316) Contact Parts
- Multi-Head Filling Option for Higher Output
- Smooth Conveyor System for Continuous Operation
- Easy Cleaning, Maintenance & Changeover
- Compact, Enclosed & Durable Design
This machine is ideal for filling a wide range of viscous products such as:
- Creams, Lotions & Gels
- Shampoo & Hair Oil
- Honey & Syrups
- Sauces, Pastes & Food Products
- Adhesives & Chemicals
- Lubricants & Grease
The machine operates using a piston / volumetric filling mechanism:
- Containers are placed on the conveyor
- Sensors detect the container position
- Product is drawn into the piston cylinder
- Servo / pneumatic system dispenses accurate quantity
- Anti-drip nozzles ensure clean filling
- Filled containers move to the next stage
| Parameter | Details |
|---|---|
| Filling Type | Piston / Volumetric |
| Filling Range | 50 ml to 1000 ml (Customizable) |
| Filling Speed | 20 to 80 Bottles/Minute |
| Number of Heads | 2 / 4 / 6 / 8 |
| Filling Accuracy | ±1% |
| Control System | PLC with HMI |
| Material | SS 304 / SS 316 |
| Power Consumption | 2 – 6 kW |
| Machine Type | Automatic |
| Voltage | 220V / 440V |
Why Choose Bhavani Viscous Filling Machine?
- Perfect for Thick & Sticky Products
- High Accuracy with Low Wastage
- Hygienic & GMP Compliant Design
- Strong Build for Long-Term Use
- Easy Operation with Minimal Training
- Customizable as per Industry Needs
