What is Tube Filling Machine?

Tube Filling Machine feed the tube into a rotary indexing table, orients the tube then fills and seals with either heat seal and trim, or fold and crimp for metal tubes. Suitable for a wide range of applications, tube filling and sealing machine can fill creams, lotions, food products, pharmaceuticals, greases, gels, glues, pastes, and even, on occasion, powders. All of our automatic tube filling and sealing machines include automatic tube loading, orientation, filling, sealing, and coding for plastic or aluminum tubes with speed ranges from 30 to 80 tubes per minute and sizes up to 200 ml.

At Bhavani Engineering Works, we manufacture high-performance tube filler machine for creams and ointments. Our complete stock of tube filling equipment include Automatic Tube Filling, Fully Automatic Ointment/Cream Manufacturing Plant, Toothpaste Manufacturing Plant, ointment manufacturing plant, Cosmetic Packing Plant.

Our operate in an automatic process and are capable of filling tubes of diverse sizes. The tube filling machine manufactured by us also offer superior performance while filling ointments and creams. Moreover, all the parts of our toothpaste filling devices are SS 316 complaint and adhere to the GMP quality standards. Execution of all the major transfers takes place with the help of vacuum, which prevents contamination

The Cosmetics & Personal Care manufacturing mixer and plant, Cosmetic Skincare Manufacturing equipment and Plants, pharmaceutical ointment & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization.

Bhavani Engineering Works is trusted filling machine manufacturer since more than 30 year, we offered consumer products for the face, hair and body, cosmetics and personal care producers utilize a wide range of mixing technologies with wide Applications such as of Manufacturing Plants for Hair care products, Creams and lotions, Sun care products,Face creams, Makeup, Skin care products,Hair coloring and dyes, Cosmaceuticals, Toothpaste, Perfumes, Detergent, Air fragrances, Cosmetic Cream Mixer Equipment, Applications Include All Cosmetic and Personal Care Area. mixers widely used to make cream, ointment, lotion and emulsion in cosmetic, pharmaceutical, food and chemical industries. Follow the product links below to learn more about each Ginhong vacuum homogenizer emulsifier machine, Contract Manufacturing & Filling, Shampoo, Cream, Lotion, Fragrance, Color Cosmetics & Lipsticks, Cosmetic Equipment & Machines, Cosmetic Manufacturing Machines, Special Purpose Cosmetics,Facial Masks,Vegan Cosmetics,Hair Dye Manufacturers, OTC Products Mixer, Manufacturing plant, inline harmonizer / mixer, filling line with turnkey project services.

We are among the top tube filling machine manufacturers in India.

Tube Filling Machine Working Principle

The first thing which you’ll have to do is starting by inserting the tubes into the tube holder. This process can be manual or automatic depending on the type of equipment that you’re using. Typically,the tube holders will rotate with the rotary table, and in that case, they will be positioned at various workstations. Now at this point, all the functions are already set from the control unit.

So it happens that the machine conducts all the respective functions in an organized sequence. It starts with filling, sealing, printing the batch number as well as cutting off the tail. And remember all these functions are automatically generated.

The completion of all these functions will be at different intervals on the specific respective workstations. The most important thing about the entire process of this machine is that you can easily adjust the filling quantity as well as speed.

Tube Filling Machine Parts

Major Parts of tube filling machine

Frame:
The frame of a tube filling machine is made of a robust material due to the fact that it has to support the other parts.
Tanks:
Tanks refer to the containers that the machine uses for holding the product that needs to be filled up.
Filling Nozzles:
This refers to the device for controlling the direction of the fluid flow the moment it exits the filler into the container or tube.
Coding Jaws:
These refer to the devices which you use to easily and quickly set the machine to help in producing a quality finish.
Dosing Pump:
It refers to a relatively compact, positive displacement pump.
Control Unit:
The control unit is basically the component which contains all the elements for regulating the different parameters of this machine.
Discharge Unit:
This refers to the components which allow the substance from the tanks to get into the tubes or fill up containers for that matter.
Tube Holders:
Tube holders are primarily the components that support the tubes whenever they are being filled up.
Hopper:
This refers to a device which resembles a funnel and is fundamental in this machine for moving material from one receptacle to another.
Electronic Box:
This is the component of the machine where all the electrical connections are centralized from.
Motor:
The essence of the motor is to provide sufficient power that would enable the machine to perform its functions effectively.
Safety System:
Safety system helps you as the operator to safeguard yourself from any imminent emergency situation which requires attention.

Tube Filling Machines Models

We have various types of models available as per the client’s need and choice. We will discuss about Automatic and semi automatic tube filling machine.

Fully Automatic Tube Filler

Indian made hot air or Switzerland hot air
Easy to operate
Compact in design
Jacketed hopper with stirrer
Tube counting device
Tube orientation

Manufactured following set industry standards & norms, our machines are available in both cam indexer as well as geneva mechanism with changeable tube holding unit for variable tube size. These machines can seal both lami tubes and plastic tubes. The offered range consists of a hot air system and hot air nozzle with basic M/c. While operating, the user loads the filled tube in the tube holder that is sealed with ultrasonic heater, batch coding and finally trimming is done.

Tube Filler Features

Semi Automatic Tube Filling Machine

These machines are incorporated with the housing of filling device and syringe pump, which is being provided with the rotary piston. Manufactured using high-grade components, these machines have a high speed of filling maximum 50 tubes in one minute. Furthermore, these come with stainless steel spring that is attached with changing parts in a single tube size.

Features:

Used for tube filling
High speed of operation and 12 Stations compact rotor
GMP model, which can be used to fill maximum 300 ml
Accuracy is approximately equal to +/-1%
Height of the tube ranges from minimum 60 mm to maximum 250 mm, while diameter may range from minimum 15 mm to maximum 60 mm
Tube cup is designed with 304 grade of stainless steel
Capable of keeping the product consistently in homogeneous state

Filling Station:

Filling station has a hopper of maximum 40 kilograms capacity
This filling station also possesses cut-off valve, which can be connected with the filling cylinder
This filling cylinder has further equipped with facility of capacity adjustment
The delivery nozzle of filling station is being provided with pneumatic cut off system to avoid dripping process

Sealing Station:

This machine is being provided with pre-heating station and sealing station

Heating Station:

The heating station of tube filling machine has compressed with heated air for pre heating the selling area
Air from compressor is being heated inside the chamber
This heated air is further attached with tool Leister of hot air
Excess heat in this process would be undesirable
For preventing this, pneumatic regulator should regulate the air pressure; while temperature controller should be used to control the heat

Some Other Tube Filling Models